Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a manufacturer of business oil filtration techniques, has helped to considerably enhance the product quality of chilly rolling sheets for its steel trade shopper, by installing a FiltraMag+ from Eclipse Magnetics within its annealing process.
Filtramag’s integral dual flow expertise ensures that extraction rates are maximised. – Image: Eclipse Magnetics
The firm had previously used a traditional magnetic curler separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with a magnetic efficiency of simply 6000 gauss, the gathering performance was insufficient and important issues have been occurring with the quality of its completed products.
An ECL is used within the metal trade to help clean and strip the surface of the metal sheet of rolling dust by utilizing an alkaline resolution. The materials passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more practical in cleaning cold rolled metal than typical cleansing processes, the instability of the chemical compounds can and do cause problems.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of safety within these circumstances, its effectiveness can be considerably lowered, leading to contamination removal between 30-40%. Despite the magnetic curler being installed, the alkaline answer was still closely saturated with dust particles and was affected by an unstable PH level that mixed were resulting in important rusting in the course of the process leading to scratching of the final product.
Filtramag+ presents fantastic particle extraction performance within stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimal effectivity of the ECL and simply having any magnetic filter or separator just isn’t assured to resolve the ferrous contamination downside. The efficiency of the filtration is dependent upon the magnetic materials sort, size of the magnet, magnetic power and in addition the fluid circulate dynamics. A low energy magnet or minimal publicity to the fluid will not perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic roller.
Prolonging pump lifespan
It is necessary not only to make use of the proper product for the method in query, however the higher degree of resolution safety provides extra advantages, together with prolonging the lifespan of the pump in addition to a reduction in related prices related to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, located on the return line, lowered contamination on this application throughout the alkaline solution from 400mg/m2 to only 30mg/m2 by eradicating the fine mud particles that have been inflicting issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India defined: “The magnetic roller was not offering enough protection to the fluid on this application, and it highlights the significance of selecting the proper technique of magnetic protection. Due to the nice particles circulating throughout the alkaline answer, vital rusting was being created in the course of the ECL course of that was inflicting injury to the metal sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our consumer as its ability to take away even the best particles from fluids would considerably improve the problems that the business was facing. By putting in the Filtramag+, our client was instantly provided larger levels of safety against the injury that were being brought on by the contaminated resolution. We work often with Eclipse Magnetics high-performance products and at all times see significant, optimistic outcomes soon after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics offers high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it significantly effective to be used with supplies that have lower magnetic permeability such as forged iron and tungsten carbide. เกจ์วัดแก๊สหุงต้ม is designed for harsh chemical wash techniques, with its dual-flow know-how ensuring that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single pass through the filter.
As a results of the set up, the corporate is no longer affected by damaged finished components, has decreased its scrappage and waste, in addition to prolonging the lifetime of the pump.