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Celeros Flow Technology injects new life into 40 12 months old SAGD pump to extend heavy oil manufacturing for buyer

Celeros Flow Technology has injected new life right into a heritage pump for a Canadian heavy oil restoration buyer, enabling them to increase production. The pump – a Mather & Platt BB5 – was greater than 40 years old and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high stress, high temperature steam to improve fluidity and permit the oil to be pumped to the surface. In order to boost extraction on this challenge, the client wanted to extend water temperatures from 90° C to 140° C. However, there were issues that the existing pump may not be able to ship this requirement. Nozzle loads have been a specific concern. They turned to Celeros Flow Technology brand ClydeUnion Pumps, their preferred supplier of some 20 years, for assistance.
Mather & Platt is considered one of a quantity of heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering staff undertook a thorough examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a quantity of seal failures over time that had broken the stuffing field and affected operational efficiency. There had also been เพรสเชอร์เกจnuovafima interventions for many years – but the pump had by no means truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testament to the standard of the unique pump that it had continued to function in such harsh circumstances and with no regular maintenance over such a protracted time frame. More importantly, it gave us confidence that a thorough overhaul may achieve the desired improvement in efficiency, saving the shopper the cost and lost production time that can be related to sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and carried out a mechanical seal improve and Plan 23 seal flush to optimize pump efficiency. In addition, finite component evaluation was undertaken to substantiate that the nozzle loads would stand up to the desired temperature improve. As a end result, the pump is now able to delivering steam on the larger temperatures required. The seal upgrades ensure it meets the latest specs.
Concludes Mike Golds: “We are really happy with the result of the SAGD pump upgrade. It has not only achieved the specified manufacturing improve for the shopper, but in addition provided a more sustainable and cost-effective resolution than total pump replacement. Using trendy engineering and analysis, we have been in a position to give the present pump a brand new lease of life and guarantee it’ll proceed to carry out well for many extra years.”
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