KleenOil India, a manufacturer of commercial oil filtration systems, has helped to significantly improve the product high quality of cold rolling sheets for its metal industry shopper, by putting in a FiltraMag+ 2.0 from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual move expertise ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic roller separator to guard its electrolytic cleaning line (ECL) from ferrous contamination. However, with a magnetic performance of just 6000 gauss, the gathering performance was inadequate and vital issues had been occurring with the standard of its completed products.
An ECL is used within the steel industry to help clear and strip the floor of the steel sheet of rolling mud through the use of an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. เกจ์วัดแรงดันน้ำมันเครื่อง is more effective in cleansing chilly rolled steel than typical cleaning processes, the instability of the chemical compounds can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can offer a stage of safety within these circumstances, its effectiveness can be considerably reduced, resulting in contamination elimination between 30-40%. Despite the magnetic roller being installed, the alkaline answer was still heavily saturated with mud particles and was suffering from an unstable PH level that mixed were leading to important rusting in the course of the process resulting in scratching of the final product.
Filtramag+ presents fantastic particle extraction efficiency inside stainless steel manufacturing. – Image: Eclipse Magnetics
Filtration efficiency
Effective filtration of the alkaline answer is paramount to ensure optimal effectivity of the ECL and easily having any magnetic filter or separator is not assured to solve the ferrous contamination drawback. เกจไนโตรเจนsumo of the filtration is dependent upon the magnetic materials sort, size of the magnet, magnetic energy and likewise the fluid flow dynamics. A low energy magnet or minimal publicity to the fluid is not going to perform to the required ranges. In this case, 400mg/m2 of contaminant was remaining within the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is necessary not only to make use of the right product for the method in query, but the higher degree of solution safety supplies additional benefits, including prolonging the lifespan of the pump as properly as a reduction in related costs associated to maintenance and wastage. Passing 500 l/min, with over 10,000 l of fluid utilized in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination in this utility throughout the alkaline solution from 400mg/m2 to only 30mg/m2 by removing the nice mud particles that had been causing problems.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of sales and technique at KleenOil India explained: “The magnetic roller was not offering sufficient safety to the fluid in this application, and it highlights the importance of selecting the proper technique of magnetic protection. Due to the nice particles circulating inside the alkaline solution, vital rusting was being created in the course of the ECL process that was causing harm to the metal sheet. We really helpful Filtramag+, a highly efficient magnetic filtration system to our consumer as its ability to remove even the finest particles from fluids would significantly improve the issues that the enterprise was dealing with. By putting in the Filtramag+, our consumer was instantly offered higher ranges of safety in opposition to the damage that have been being caused by the contaminated answer. We work regularly with Eclipse Magnetics high-performance merchandise and always see significant, positive results quickly after set up of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity eleven,000 Gauss, patented Neodymium magnetic circuits, making it notably efficient for use with materials that have lower magnetic permeability similar to forged iron and tungsten carbide. It is designed for harsh chemical wash techniques, with its dual-flow know-how ensuring that extraction charges are maximised as ferrous particles are uncovered to the magnets twice on a single move via the filter.
As a results of the installation, the company is not affected by broken finished elements, has lowered its scrappage and waste, in addition to prolonging the lifetime of the pump.