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บทความเกจวัดแรงดัน

Celeros Flow Technology injects new life into 40 yr outdated SAGD pump to extend heavy oil manufacturing for buyer

เกจวัดแรงดันน้ำ10บาร์ has injected new life right into a heritage pump for a Canadian heavy oil recovery customer, enabling them to extend production. The pump – a Mather & Platt BB5 – was more than 40 years old and had been topic to numerous post-installation alterations.
Heavy oil deposits are extraordinarily viscous and require the injection of high stress, high temperature steam to enhance fluidity and permit the oil to be pumped to the floor. In order to spice up extraction on this challenge, the client wanted to increase water temperatures from 90° C to 140° C. However, there were concerns that the prevailing pump may not be able to ship this requirement. Nozzle loads have been a particular concern. They turned to Celeros Flow Technology model ClydeUnion Pumps, their preferred provider of some 20 years, for help.
Mather & Platt is one of a number of heritage pump manufacturers for which Celeros Flow Technology provides full lifecycle support1. Their aftermarket engineering team undertook an intensive examination of the quadragenarian Steam Assisted Gravity Drainage (SAGD) boiler feed water pump used within the heavy oil extraction course of. The investigation revealed that the pump had suffered a selection of seal failures over time that had broken the stuffing box and affected operational efficiency. There had also been no maintenance interventions for decades – however the pump had never truly failed.
Says Mike Golds, Global Upgrade and Rerate Programme Manager for ClydeUnion Pumps: “It is testomony to the quality of the original pump that it had continued to function in such harsh conditions and with no regular maintenance over such an extended period of time. More importantly, it gave us confidence that a thorough overhaul might achieve the desired enchancment in efficiency, saving the shopper the price and lost production time that could be associated with sourcing and putting in a new unit.”
Celeros Flow Technology overhauled the SAGD pump and performed a mechanical seal upgrade and Plan 23 seal flush to optimize pump performance. In addition, finite element evaluation was undertaken to verify that the nozzle loads would withstand the desired temperature enhance. As a outcome, the pump is now able to delivering steam on the larger temperatures required. The seal upgrades guarantee it meets the newest specs.
Concludes Mike Golds: “We are really happy with the end result of the SAGD pump upgrade. It has not only achieved the specified production improve for the client, but in addition provided a extra sustainable and cost-effective resolution than total pump replacement. Using trendy engineering and analysis, we’ve been capable of give the existing pump a new lease of life and ensure it’ll continue to perform nicely for a lot of more years.”
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